The Bending Box

Project Overview

Design and laser cut a closed form optimized for the volume-to-surface-area ratio while meeting all manufacturing constraints.

Design Constraints

  • Material Provided: 10" × 12" birch plywood, 1/8" thick
  • Maximum Dimension: < 6" in largest dimension
  • Practice Material: Use lab scrap for test fits before final cutting
  • Minimum Pieces: At least 2 unique pieces
  • Assembly Method: NO adhesives or fasteners allowed
  • Must use mechanical joints only (finger joints, tabs, slots, press-fits, etc.)
  • Form: Must be a closed form (fully enclosed)
  • Create a full assembly in CAD
  • Keep design manufacturable and relatively simple